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ShurGreen Tote Washer Nov 2022 #3.jpg
WHY SHURGREEN
Open Top Tote Cleaning System

A critical part of ShurGreen’s holistic recycling process includes the on-site totes program. These durable totes allow product segmentation in a leak-resistant, stable, and 100% washable container that helps ensure pathogen reduction and uniform application of antimicrobials through a fully automated cleansing process. This entire circular process is applied prior to every delivery. 

> Open Top Tote Cleaning System 
> Open Top Bin Cleaning System <
Primary Benefits Include
  • Totes are coded and dedicated to your facility
  • Can be used for dry and wet ingredients
  • All are ISMA labeled to ensure compliance
  • All are regularly sanitized and returned to the process
 
Process Efficiencies, Features, and Benefits
  • The Bin Cleaning Station is operated at speeds that are applicable to the design of the washer.
  • The Bin Cleaning Station is operated and maintained per Dunnage Wash Systems, Inc., specifications.
  • Suitable cleaning solutions are used
  • Product Jam Sensing Clutch
  • 304 Stainless Steel Roller Chain, 2082 Oversized Roller
  • Variable Frequency Drive - Motor Drive
  • FPM 0.50 Minimum / 15.0 Maximum
  • The rated load is 50 lbs. per square foot
     
Performance
  • 30-40 Bins per hour
  • Decontamination of dirt, foodborne pathogens while cleaning and removing, bacteria    
     
Sequence of Operation
  • 48”L x 45"W x 36"H Bins are manually loaded onto the machine inlet conveyor
     
4-stage Cleaning Cycle
  1. Pre-Wash
    • Pump - 75 HP; centrifugal, 480 V; 3-phase 60 cycle
    • Tank Size - 2000 gallons
    • Work Area - 168”L x 45"W x 40"H
    • Heat - ambient
    • Automatic Fill - solution make-up
    • Header - v-Jet nozzles, lower rotating 360⁰ header
  2. Wash Station
    • Pumps - 60 hp; centrifugal, 480v; 3-phase 60 cycle
    • Tank Size - 2500 gallons
    • Work Area - 168” L x 45" W x 40" H
    • Heat - natural gas
    • Automatic Fill - solution make-up
    • Header – v-jet nozzles, lower rotating 360⁰ header
  3. Heater Rinse/Sanitize Station
    • Pump - 3 hp, gear pump, 480 v, 3-phase 60 cycle
    • Tank Size - 250 gallons
    • Work Area - 144"L x 45"W x 40"H
    • Heat - electric four (4) 12 kw heaters, 48 kw total
    • Automatic Fill - solution make-up
    • Header - single pass
  4. Conveyor (Pre-wash/Wash)
    • 48" inlet /48" outlet conveyor wings
    • 1 ½ hp; 480 v, 3 phase, single reduction gearbox (variable)              
 
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